Total Productive Maintenance (TPM)

Objectives
  • Reduced downtime due to breakdowns and converted products.
  • Reduce speed loss (when devices can not operate at its optimal speed).
  • Reduce idling time and stop unexpectedly because of abnormal operation of the sensor, work jams, ..
  • Reduction of process defects caused by defective goods or cancel the need to recycle.
  • Reduce waste testing.
Training methods
  • Power Point presentation, group presentation
  • Join the discussion, guide and coaching through the practice of connecting to the actual work (games, exercises)
  • Watch the video clip, role playing
  • Handle real situations and with reference books
  • Tell the story/Sharing real experiences
  • Each participants will be practicing and receiveing suggestions, editing in class
Contents
  • INTRODUCTION TO THE TPM

    • Total Productive Maintenance Introduction: TPM Perspective
    • Lifecycle costing, True costs, Benefits of TPM
    • Autonomous Maintenance, TPM Inspection
    • Visual Aids and management of maintenance
    • 7 types of Abnormalities, TPM Tags, One-Point Lessons
    • OEE (Overall Equipment Effectiveness) Worksheet, 6 Major Losses, Practical steps to improvement
    • OEE Measurements and related documentations
    • Establish counter measures
  • TPM IMPLEMENTATION TECHNIQUES

    • Visual controls and visual systems for equipment
    • Establish cleaning and lubrication standards (TPM Inspection Cards)
    • Formalize mechanical, electrical, and other control standards
    • General inspection training and One-Point Lesson development
    • Finalized inspection routine; document; responsibilities; etc.
    • 30 Day Action Log
    • Review and analysis OEE
    • Cause analysis and proposed actions to improve OEE
    • TPM team presentations and management review
Duration
2 days

Gallery images

Video clip

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