Lean Six Sigma - LSS

Introduce

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Participants
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Training methods
  • Power Point presentation, group presentation
  • Join the discussion, guide and coaching through the practice of connecting to the actual work (games, exercises)
  • Watch the video clip, role playing
  • Handle real situations and with reference books
  • Tell the story/Sharing real experiences
  • Each participants will be practicing and receiveing suggestions, editing in class
Contents
  • SIX SIGMA AND LEAN OVERVIEW

    1. Six sigma and Lean concepts
      • The concepts of six sigma
        • -   Motorola story
        • -   Normal Distribution and Six Sigma
        • -   Process capacity index & Process performance index
        • -   Determing the process sigma level
        • -   Process sigma levels - common system for measurement
        • -   Process sigma level calculation
        • -   Rigorous and structured improvement methodology – DMAIC
        • -   Desgin for Six sigma - DMADV
      • What are the concepts of Lean?
        • -   Toyota story
        • -   Be customer focused: Be on-time, responsive, flexible, and fast
        • -   Value-Added vs. Non-Value-Added Activities
        • -   The 8 forms of waste
        • -   The seven principles of Lean manufacturing
      • History of Six Six sigma and Lean Concepts
      • Lean Six Sigma Objectivies
      • How do you resolve ANY Issue with a Product, Process, or Service

      Intergrating Lean Concepts within the DMAIC Improvement Process

    2. Lean Six Sigma Project Simulation
      • Lean Six Sigma Experience
      • Sailboat Company LSS Simulation
      • LSS Project Simulation - DMAIC Improvement Process
      • LSS Project Simulation - Define Phase
      • LSS Project Simulation - Measure Phase
      • LSS Project Simulation - Analyze Phase
      • LSS Project Simulation - Improve Phase
      • LSS Project Simulation - Control Phase
      • LSS Project Simulation - Business Impact
      • Quiz - Sailboat Company LSS Simulation
  • DEFINE PHASE OF DMAIC

    1. Define the Project
      • Define Phase Overview
      • Project Charter
      • Communication Plan
      • Quality Cost and Business Case
      • SIPOC Process Mapping
    2. Understand Your Customers
      • Voice of the Customer - Data Collection
      • Voice of the Customer - Affinity Diagram
      • Voice of the Customer - Kano Model
      • Voice of the Customer - CTQ Tree
      • Movie - CTQ Tree
    3. Mapping the Current State
      • Process Mapping Basics
      • Value Stream Mapping
      • Deployment Process Mapping
      • Process Activity Analysis
    4. Teamwork
      • Teamwork in Meetings
      • Project Planning
    5. Review and Exam
      • Define Phase Review
      • Exam - Define Phase
  • MEASURE PHASE OF DMAIC

    1. Math and Data Collection
      • Introduction to Math
      • Introduction to Minitab
      • Exercise Minitab First Look (parts 1,2,3,4)
      • Bottle Case Study
      • Data Collection
      • Exercise Data Collection Plan
      • Exercise MnM Data Collection
      • Exercise Operational Definition and 2 Factor Attribute Check Sheet
      • Minitab Exercise Data Entry and Pareto Analysis
      • Exam Math and Data Collection
    2. Basic Stats and Measurement System Analysis
      • Basic Statistics
      • Minitab Exercise Central Tendency
      • Minitab Exercise Dispersion
      • Minitab Exercise Impact of Mean and Standard Deviation Changes
      • Measurement System Analysis (MSA)
      • Minitab Exercise MSA for Attributes Data
      • Minitab Exercise MSA for Continuous Data
      • Minitab Exercise MSA for Measuring Rubber Bands
      • Exam Basic Statistics and MSA
    3. Descriptive Stats and Sampling
      • Descriptive Statistics
      • Nature of Variation
      • Descriptive Statistics
      • Minitab Exercise Descriptive Statistics
      • Histograms
      • Minitab Exercise Histograms
      • Individual Measurements Control Charts
      • Minitab Exercise I-MR Charts
      • Sampling Plans
      • Exercise Discrete Data Sampling
      • Exercise Continuous Data Sampling
      • Exam Descriptive Statistics and Sampling
    4. Setting the Baseline
      • Machining Case Study
      • Pareto Analysis
      • Minitab Exercise Pareto Analysis
      • Baselining and Process Sigma
      • Baseline and Process Sigma
      • Exercise Process Sigma Continuous Data
      • Exercise Process Sigma Discrete Data
    5. Review and Exam
      • Measure Phase Review
      • Final Exam Measure Phase
  • ANALYZE PHASE OF DMAIC

    1. Lean Root Cause Analysis
      • Lean RCA Intro
      • Value Stream mapping
      • Process Analysis
        • -   Pull System Illustrated
        • -   Process Activity Analysis
        • -   Kanban Calculation
        • -   Kanbans in Action
      • Cause and Effect
      • FMEA, FMEA Template
      • Organizing the Data
      • Analysis Type and Use
      • Root Cause Analysis Exam
    2. Hypothesis Testing
      • Minitab Review
      • Hypothesis Testing Introduction
        • -   P Value Explained 1
      • Test for Normality
        • -   Normality Test in Minitab
      • T Test
        • -   T Test in Minitab
        • -   Making a Helicopter
        • -   T Test Movie and Exercise
      • Paired T Test
        • -   Paired T Test in Minitab
        • -   Paired T Test Movie and Exercise
      • ANOVA – Analysis of Variance
        • -   ANOVA in Minitab
        • -   ANOVA Movie and Exercise
        • -   F Statistics and p Value
      • Equal Variances
        • -   Test for Equal Variances in Minitab
        • -   Test for Equal Variances Exercise
      • Hypothesis Testing Exam
    3. TeamWork
      • Teamwork Listen & Think
    4. Regression
      • Correlation and Scatterplots
        • -   Scatterplot in Minitab
      • Linear Regression
        • -   Regression in Minitab
        • -   Helicopter Regression in Minitab
        • -   Regression Movie and Exercise
      • Regression Interpretation
      • Regression Exam
    5. Designed Experiments
      • Intro to DOE
      • 2 Factor DOE
        • -   2 Factor DOE in Minitab
        • -   2 Factor DOE Movie
        • -   Exercise Conduct 2 Factor DOE
      • 3 Factor DOE
        • -   3 Factor DOE in Minitab
        • -   3 Factor DOE Movie
        • -   Exercise Conduct 3 Factor DOE
      • DOE Exam
    6. Analyze Review
      • Problem Cause Solution Matrix
      • Analyze Review
      • Final Exam
  • IMPROVE PHASE OF DMAIC

    1. Developing Solutions
      • Developing Creative Solutions
      • Brute Think
      • Evaluating and Selecting Solutions
      • Simple and Pugh Prioritization Matrices
      • QFD Matrix Example
      • Cost Benefit Analysis
      • Dupont Analysis Example
      • Cost per PPM
      • Layout and process flow
      • Kanban
      • Process Sigma Savings Calculator
      • TPM - Total productive maintenance
      • Developing Solutions Exam
    2. Piloting Solutions
      • Risks, Rewards, and Piloting
      • Minitab Piloting Improvements
      • FMEA Evaluating Risks Example
    3. Gemba Kaizen
      • Gemba Kaizen Introduction
      • Seven Wastes
      • Housekeeping 5S
      • Standardization
      • Poka Yoke Methods
      • Kaizen Improvement Process
      • Gemba Kaizen Exam
    4. Implementation Planning
      • Planning the Implementation
    5. Teamwork
      • Teamwork - Influencing Skills
    6. Improve Phase Review
      • Improve Review
      • Improve Phase Final Exam
  • CONTROL PHASE OF DMAIC

    1. Quality Control
      • Quality Control
      • Active Follow Up Exercise
      • Control Plan Exercise
      • Standardization & Documentation
      • Standards Exercise in Minitab
      • Quality Control Exam
    2. Maintaining the Gains
      • Monitoring and Evaluating the Results
      • Process Control Charts in Minitab for Attributes
      • Process Control Charts in Minitab for Variables
      • Evaluating Before and After DMAIC in Minitab
      • Evaluating Process Sigma Level
      • Visual Management System
      • Process Ownership and Lessons Learned
      • Process standardized
      • 5S
      • TPM
      • Kanban
      • Maintaining the Gains Exam
    3. Control Phase Review
      • Control Phase Review
      • DMAIC Deliverables Review
      • Completing Your Project for Certification
      • Control Final Exam
Duration
6 days

Gallery images

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